The Songshan Lake Motion Control Precision Metrology Laboratory (hereinafter referred to as the "Laboratory") is a public technology service platform funded by Songshan Lake Finance and commissioned by enterprises to operate. Its aim is to develop and improve the technological level of the local robot and intelligent equipment industry, lead the rapid development of the industry, consolidate the collaborative efforts of enterprises, and fully leverage the optimization and allocation of public resources for the development of the local industry.

Laboratory measurement service project

Number	Inspection items	notes
一	dimensional measurement
1	First article measurement
2	Full size measurement
3	Key dimension measurement
4	CPK size measurement
二	Calibration verification
1	Calibration of Axis Joint Parameters for Multi axis Robot
2	Robot ISO calibration
2.1	Attitude accuracy and repeatability	According to GB/T 12642-2013 /ISO 9823：1998
2.2	Attitude accuracy change
2.3	distance accuracy
2.4	positioning time
2.5	Robot drift
2.6	Stability time and overshoot
2.7	Path accuracy and repeatability
2.8	Speed accuracy and repeatability (corner overshoot and difference)
2.9	Repetitive attitude path accuracy
2.10	Robot swing
3	CNC machine tools, three coordinate calibration
3.1	positioning accuracy
3.2	repeatability
3.3	Micro displacement accuracy measurement
3.4	Measurement and calibration of any angle of rotation axis

 

contact information

contacts：Mr. Yang

phone：0769-39016005

email：1792873764@qq.com

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Renishaw laser interferometer, UK

 

 

►performance◄

  Composition of laser measurement system

• XL-80 laser head
• XC-80 environmental compensation unit
• XR20-W rotary shaft
• Linear measurement optical mirror group
• Angle optical mirror group
• LaserXL ™ Calibration software
• RotaryXL calibration software

  Laser head XL-80 parameters

• Dynamic sampling frequency: 10Hz~50KHz
• Measurement range: 0-80m
• Air pressure: 650-1150mbar
• Temperature: 0~+40 º C
• Relative humidity: 0%~95% non condensing
• Linear measurement accuracy: ± 0.5 ppm
• Laser frequency stabilization accuracy: ± 0.05 ppm
• Maximum linear measurement speed: 4 m/s
• Resolution: 0.001um
• External power input voltage: 90V~264V
• Preheating time:<6min

  Rotary axis XR20-W parameters

• Measurement accuracy: ± 1 arcsecond
• Resolution: 0.1 arcseconds
• Angle measurement range: 25 revolutions
• Maximum shaft speed (<5 ° rotation within shaft step): unlimited
• Maximum shaft speed (<5 ° rotation within shaft step): 10rpm
• Bluetooth range: 5-10m

►Portable, fast, and high-precision◄

• Lightweight
  The XL-80, XC-80 compensator, and XR20-W rotary shaft have a small volume, and the basic system box can accommodate the entire linear and angular system, weighing 17-23kg.
• Quick testing
  The system and testing settings are fast, with a data acquisition rate of 50KHz.

• Precision&Flexibility

  Linear measurement accuracy of ± 0.5 ppm
  The measurement accuracy of the rotating axis in any direction is ± 1 angular second, with multiple clamping options.
• application area
  Widely used in fields such as aviation, aerospace, CNC machine tools, PCB drilling machines, coordinate measuring machines, motors, automobiles, academia, and research and development

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Swiss Leica Laser Tracker AT960

►System indicators◄

• parameter
• Angle accuracy: U=15um+6um/m
• Distance accuracy: 0.5um/m
• Dynamic locking: 10um
• Maximum measurement speed: 6m/s
• environment condition
• Waterproof grade: IP54
• Working temperature: 0~+40 ℃
• Relative humidity: 0%~95% non condensing
• Laser safety level
• Safety level: Level 2,
• IEC 60825-1 (2014-05) 'Safety of Laser Products'
• EN 60825-1 (2007-10) "Safety of laser products"
• T-Probe
• Measurement accuracy: 35um
• Measurement uncertainty based on Leica AT 960 laser tracker "Uxyz" error
• T-Mac
• Position accuracy: 15um+6um/m
• Typical angle accuracy: 0.01degree
• Time error:<5 microseconds

►Portable, fast, and high-precision◄

• Excellent dynamic characteristics
• The Leica AT 960 laser tracker can complete detection, scanning, and machine control work at high speed, including in the case of reflection calculation.
• Automatic target locking
• Power Lock can intelligently lock reflection or detection tools, making it easy to operate;
• The AT 960 can quickly locate interrupted laser beams and achieve continuous measurement without operator intervention.
• High speed dynamic measurement
• AIFM (Absolute Interferometer) and Power Lock allow the AT 960 to have a maximum measurement uncertainty of 10um and a data acquisition rate of 1000 points/second
• Easy to use and control
• Wireless operation, color touch screen, checked and compensated by TrackerPilot to ensure measurement accuracy and reliability.

►Versatility and reliability◄

• application area 
• The AT960 can complete various measurement tasks, providing a one-stop solution for high-definition surface scanning and feature extraction, automation and on machine control, hidden point acquisition, or traditional dynamic 3D reflection measurement.
• Widely used in industries such as aviation, shipbuilding, automobiles, mechanical manufacturing, hydropower, industrial automation, etc.

 

Swiss Hexconn CMM

 

 

• High precision, capable of completing various measurement tasks
• Travel range: 400mm × 500mm × 400mm；
• Measurement accuracy: 0.001mm
• Originating from the intelligent bridge design and manufacturing technology of Hexconn EXPLORER, it includes powerful PC-DMIS measurement software and Hexagon detection system.
• It can complete various industrial measurement applications, including first article, FAI, final article inspection, quality inspection, fixture verification, and process control tasks.
• Flexible detection system
• HH-A-M5 automatic rotating measuring base
• Positioning repeatability: 1.5um
• Indexing angle: 5 °
• Graduation range: A=+90 °~-115 °, B=± 180 °
• Number of measurable positions: 2952;
• Rotation speed: 90 °/2 seconds
• Longest extension rod: 300mm
• Weight: 700g
• PC-DMIS measurement software

    PC-DMIS PRO Full feature metrology：

• Supports all programming environments and advanced programming features
  Customize menu
• Quickly start the program to complete probe calibration, workpiece alignment, and super report functions
• Full set of customized reporting functions
• Interactive detection and operation function, capable of automatically identifying feature types and generating corresponding graphical representations of chemical components

    PC-DMIS CADmultifunctional

• CAD 3D drawings can be imported into the measuring machine for offline programming and intuitive simulation of the actual testing process
• CAD files that can recognize VDAFS, IGES, DXF, DWG, STEP, XYZIJK, STL, and DES formats
• Supports all direct CAD interface options, utilizing algorithms and tools from the original CAD model to directly create workpiece inspection programs

• application area

  Widely used in industries such as aviation, automobiles, electronics, hardware, plastics, molds, etc

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gantry machining center

 

 

►performance◄

• trip

           X-axis stroke: 6000 mm

• staging

           Workbench size: 6000 * 3200 mm

• main shaft

           Spindle speed: 10-6000 rpm

• Feed Speed

           Cutting speed: 1-6000 mm/min

• accuracy

           Positioning accuracy: ± 0.005/300 mm

• other

           Magazine capacity: 40 Pcs

►Large size, high speed, and high accuracy◄

• High efficiency and precision
• The gantry machining center is capable of CNC machining various types of precision parts such as basic large parts, plates, plates, shells, molds, etc.
• multi-function
• After one clamping of the workpiece, it can continuously complete various processes such as milling, boring, drilling, expanding, reaming, and rigid tapping with high precision and efficiency, adapting to the most challenging mechanical processing requirements of various industries
• pertinent details
• The spindle box adopts a square ram form, and the Z-axis guide rail adopts four sets of roller type linear slides to ensure smooth cutting during processing. Especially suitable for five sided machining of spindle elongation, powerful milling, and large hole boring
• The intelligent controlled constant temperature oil cooling device configured for the spindle system provides a stable temperature field for long-term continuous and stable operation of the spindle system
• The machine tool base, workbench, column, crossbeam, saddle, and spindle box are made of high-strength cast iron with resin sand molding and a reasonable cloth plate structure, which has good rigidity and strong stability
• Introducing the German Siemens 828D control system to monitor the entire process of workpiece processing
• application area
• Mechanical processing of various large workpieces in industries such as aerospace, shipbuilding, power generation, military industry, heavy machinery, locomotives, machine tools, textile machinery, printing machinery, automotive panel molds, etc